Considering an Automated Line of Robots? Read This First!

With automation being the fastest rising trend among manufacturing and production companies, the use of robots had inherently simplified and sped up productivity and quality, all while reducing manual load and production costs by a large magnitude. This is when you start to feel the need of implementing an automated line of robots to automate your manufacturing and packaging processes from assembling, material handling, quality control, packaging and even inventory management. So, this guide will give you a brief walkthrough of what your manufacturing company will look and work like after implementing automation with a line of robots.

What is an Automated Line of Robots?

Being the harbinger of industrial revolution, robotic lines guarantee precision, quality, and speed when it comes to boosting production, efficiency, and quality. An automated line of robots is made up of a series of robots and other automated machinery to help with and speed up production, manufacturing, and packaging.

The whole system has robots to perform tasks, conveyor belts, motion and vision sensors, automated guided vehicles, along with control systems to monitor the whole process. All these components when combined make up an automated production line.

When Do I Need an Automated Line of Robots?

Most production and manufacturing companies prefer to automate tasks to reduce manual intervention, the likeliness of errors and to ensure consistency in quality of products. However, this is when you really know how much you need to automate your manufacturing and production processes with an automated assembly line and end of line robots:

1. High-Volume Production Tasks

With a rise in production volume, you get two choices, either to increase manpower of your business that involves a significant surge in revenue to pay them. The second option is to implement an automated line of robots that work continuously without downtime till the task is complete.

2. Errors and Quality Concerns

If your recent batch of production or manufacturing is facing quality issues or consistent errors then maybe it’s time to switch to automation. The accuracy and uniformity of any given task is guaranteed by the robots and this greatly minimizes the occurrence of defects and variability.

3. Safety Concerns

When the processes in which you are engaged in production are very dangerous and hazardous like lifting and carrying heavyweight as well as being exposed to harsh chemicals, this is a great risk to human workers.This is where a robotic assembly line steps in and takes up the job to mitigate risk to human life.

4. Labor Shortage or Business Expansion

Both the scenarios depict a lack of human resources either due to a high load of work or when your business is in its expansion phase. Thus, by implementing automation here, you get to keep your business running without needing much manual oversight.

5. Reducing Operational Costs

Implementing an automated robots line will reduce your overall costs spent on paying workers, correcting and reproducing due to errors, all without needing much downtime. All of this makes production and manufacturing fast and operational all-day, all-night without inconsistencies.

What Tasks Does an Automated Line of Robots Help With?

An automated line of robots can take up several complex and high-precision tasks while executing them quickly and in a systematic manner. This automation can easily take up tasks like manufacturing, production, storage, and warehouse management among the ones mentioned below:

1. Assembling, Welding, and Soldering

Robots can assemble pieces of an end product with immense attention-to-detail, while also welding and soldering all components to ensure quality and that nothing breaks down later. It is also easy for robots to handle heady components especially those of vehicles and electronics without the risk of any accidents.

2. Material Handling and Transport

With their immense strength and programming, robots can pick up, set down, and transport the heaviest of parts within different stations of your production company. The areas they work best in are loading and unloading parts, stacking boxes, moving them from one station to another, and also packaging them.

3. Quality Control and Oversight

Embedded with advanced vision systems and sensors, robots have a ‘keen eye’ for detecting product defects, measuring dimensions, and even comparing products and parts to ensure consistency in quality and sizing. This way, you end products will all be specimens of the same quality that no one will be able to tell apart, whether assembled or not.

4. Painting and Finishing

In the case of the elements that comprise an automobile or an appliance, painting and finishing detailing is not only a quality aspect which cannot be compromised. Therefore, robots are able to apply even coating of paint, use the same strokes repeatedly and save resources including paint, coating and adhesives.

5. Warehouse Duties

After an end product is achieved, next comes the process of packaging, storage, and shipping out the inventory as need be. With an automated system of robots, you can program them to execute all these tasks in a systematic and sequential manner using an end line of robots.

Using a Robotic Assembly Line for Operational Efficiency

Having an automated line of robots completing all redundant and heavy manufacturing tasks sure frees up a lot of time and resources that you can direct on various other tasks such as expansion, business management, taking up new clients, and so much more. Automating all these tasks also brings immense speed and round-the-clock output for your company as robots just need to be fed a program to keep working consistently without needing downtime. So why wait when you can step into the future or quality and speedy production!